A client in the laundry detergent industry sought efficient packaging solutions for two product categories: detergent powder and liquid detergent. Their product line includes varying weights and volumes, requiring versatile machines capable of handling different specifications. The production goals included a daily output of 500 bottles of liquid detergent and reliable packaging for 0.5kg, 1kg, 2.5kg, and 5kg detergent powder.

Challenges

• Versatility in Packaging Sizes: Accommodating multiple weight categories (from 0.5kg to 5kg) for detergent powder and liquid detergent volumes (0.5L to 5L).
• Speed and Efficiency: Ensuring optimal machine speed, particularly for heavier packaging.
• Customization Needs: Providing solutions that allow easy adaptation for different product weights and packaging formats.

Recommended Solutions

1. Detergent Powder Packaging

We recommended the HY-820 Vertical Form-Fill-Seal (VFFS) Packaging Machine as the main machine for detergent powder packaging.

Key Machine Components:

• HY-820 Main Machine: A robust and versatile VFFS machine capable of handling large product weights.
• Four-Head Linear Weigher: Ensures accurate weight measurement for all four weight specifications (0.5kg, 1kg, 2.5kg, and 5kg).
• Z-Type Product Elevator: Transfers the detergent powder efficiently from the hopper to the weigher.
• Inclined Finished Product Conveyor: Simplifies the output of packed products for further processing or storage.

Specifications:

• Product Width: Up to 400mm; different film widths require swapping forming molds.
• Weight Range: 0.5kg, 1kg, 2.5kg, and 5kg (requires four forming molds).
• Speed: Larger weights result in slower speeds due to the increased filling time.

Additional Requirements:

The client needs to prepare an air compressor for machine operation.

Advantages:

• Modular design allows seamless switching between different weights.
• High precision with the four-head linear weigher reduces material wastage.
• Efficient product handling with the Z-type elevator and inclined conveyor ensures smooth operations.

2. Liquid Laundry Detergent Packaging

For liquid detergent, we recommended the Single-Head Rotor Pump Filling Machine, designed to handle varying volumes with high accuracy.

Key Features:

• Suitable for 0.5L, 1L, 2.5L, and 5L packaging.
• High-speed operation ensures daily production goals of 500 bottles are met.

Speed Performance:

• 0.5L Bottles: 10–12 bottles per minute.
• 1L Bottles: 10 bottles per minute.
• 2.5L Bottles: 3–5 bottles per minute.
• 5L Bottles: Approximately 3 bottles per minute.

Advantages:

• Adaptable for different volumes without extensive adjustments.
• Compact design makes it ideal for operations with space constraints.
• Easy to clean and maintain, ensuring hygiene standards for liquid products.

Why These Solutions?

• Flexibility for Multiple Specifications: Both machines offer customization for various product weights and volumes, allowing the client to adapt to diverse market demands.
• High Precision: Accurate filling and weighing systems minimize product wastage and ensure consistent quality.
• Efficiency and Scalability: The VFFS machine and rotor pump filler meet the client’s current production needs while providing scalability for future growth.
• Cost-Effectiveness: Modular components (e.g., forming molds) reduce costs by enabling multi-specification production with a single machine.

Results and Benefits

By implementing our packaging solutions, the client can achieve:

• Seamless Powder Packaging: Reliable, precise packaging for detergent powder with minimal downtime when switching between weights.
• Streamlined Liquid Filling: Consistent filling accuracy and speed for liquid detergent, ensuring daily output targets.
• Enhanced Productivity: Optimized production lines for both powder and liquid packaging.
• Reduced Wastage: Accurate weighing and filling reduce material losses, increasing profitability.

Conclusion

Our tailored packaging solutions, featuring the HY-820 VFFS Machine for detergent powder and the Single-Head Rotor Pump Filler for liquid detergent, provide the client with the efficiency, precision, and flexibility needed to excel in their production process.

Call to Action

If you’re looking for reliable, versatile packaging solutions for your detergent products, contact us today! Our machines are designed to meet your specific needs and help you achieve your production goals with ease and efficiency.

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A food manufacturer specializing in sauces, including soy sauce and chili sauce, required a packing solution for shaped sachets. The unique dimensions and material specifications of the sachets, combined with the viscosity of the sauces, presented challenges in identifying the ideal packing equipment.

Product Specifications

• Sachet Dimensions: 60mm wide x 100mm tall
• Neck Size: 30mm
• Filling Weight: 10g
• packing Speed Requirement: 60 sachets/minute
• Product Viscosity:
• Soy sauce: 1200 cP
• Chili sauce: 4000 cP
• Material Requirement: All parts, including the hopper and frame, must be made of SS316 stainless steel for corrosion resistance.

Proposed Solutions

HY proposed three potential solutions, considering the client’s unique requirements:

• Horizontal Pouch Filling Machine
• Roll Film Packing Machine
• Rotary Pouch Filling Machine

Challenges and Recommendations

Due to the shaped sachet design, the VFFS machine required customization to accommodate the dimensions and neck size. This customization would significantly increase the machine cost, and its speed might not meet the client’s production demand of 60 sachets/minute.

Instead, we recommended the Horizontal Pouch Filling Machine or the Roll Film Packing Machine, which better suited the client’s requirements:

Horizontal Pouch Filling Machine:

• Dual-station configuration capable of reaching 50 sachets/minute, close to the client’s production needs.
• Cost-effective and easier to set up compared to the VFFS machine.

Roll Film packing Machine:

• Can be customized to accommodate the client’s specific sachet size, reaching 60 sachets/minute, fully meeting the client’s production requirement.
• While the customization process adds complexity and cost, it offers higher packing efficiency and greater production capacity.

Why Choose a Pouch Filling Machine or Roll Film packing Machine?

We outlined additional reasons to favor a pouch filling machine or roll film packing machine:

Simpler Equipment Setup:

• The VFFS machine would require complex adjustments for shaped sachets. The client would need to send roll films for calibration, incurring additional time and cost.
• With the pouch filling machine, we can pre-configure the machine before shipping it. Once delivered, the machine is ready for immediate operation.

Better Performance for the Requirement:

• The VFFS machine might not meet the 60 sachets/minute speed requirement, whereas both the horizontal pouch filling machine and the roll film packing machine meet the client’s production needs more effectively.

Save Time and Costs:

• The pouch filling machine is flexible and quickly adapts to the client’s needs, reducing the downtime and hidden costs associated with calibration.
• While the roll film packing machine requires customization, its higher efficiency and faster speed will help the client meet their production goals more quickly.

Results

Considering the client’s specific needs and budget constraints, we proposed two effective solutions:

• Horizontal Pouch Filling Machine: A cost-effective solution, reaching 50 sachets/minute, offering good performance at a competitive price.
• Roll Film packing Machine: Customizable to the client’s needs, achieving 60 sachets/minute for maximum efficiency and speed, though at a higher price point.

Conclusion

By following HY’s professional advice and implementing our customized equipment solutions, the client not only found the ideal packing equipment for shaped sachets but also optimized production costs and streamlined their operation. Regardless of which solution they chose, the client could ensure high-quality packing results and enhance their competitive advantage in the market.

Call to Action

If your business requires packing solutions for shaped sachets or other special designs, contact us today! HY offers flexible, high-performance equipment tailored to your specific needs, helping you achieve your production goals with ease and efficiency.

The post Case Study: Sauce Packing Machine for Shaped Sachets appeared first on HY INTELLIGENT.

A well-known tea manufacturer committed to delivering high-quality tea bag products sought to enhance their packing process. To meet the growing demand for inner and outer bag packing and improve production efficiency, they required a versatile and efficient packing solution.

Challenges

Before partnering with HY, the client faced several challenges:

• Inner and outer bag packing requirements: The inner bag needed to be a pyramid-shaped tea bag (triangular filter bag), while the outer bag could be either roll film or pre-made pouches.
• Production efficiency: Existing equipment struggled to meet the demand for both packing formats with the required speed and consistency.
• Consistency and quality: The outer bag’s appearance had to be visually appealing and uniform to maintain market competitiveness.

Solution

HY provided two tailored solutions to address the client’s needs for inner and outer bag packing:

Pre-made Pouch Machine:

• Features: Utilizes pre-made pouches for the outer bag, achieving a speed of 30-40 bags per minute.
• Advantages: Ideal for smaller batches and high-quality visual presentation. Flexible for switching between different pouch types.
• Functionality: Supports pyramid-shaped inner bags and handles outer bag sealing with optional label printing or tagging.

Roll Film packing Machine:

• Features: Utilizes roll film for the outer bag, achieving a speed of 60 bags per minute.
• Advantages: Designed for large-scale production with reduced material costs.
• Functionality: Also supports pyramid-shaped inner bags while enabling diverse label printing and tagging options during outer bag sealing.

Both solutions enable seamless inner and outer bag packing, allowing the client to switch flexibly between roll film and pre-made pouches while maintaining production efficiency.

Results

With HY’s smart packing solutions, the client achieved the following results:

• Enhanced flexibility: Both pre-made pouch and roll film machines met the requirements for pyramid-shaped inner bags and adaptable outer bag options.
• Improved production efficiency: Speeds reached 30-40 bags per minute with the pre-made pouch machine and 60 bags per minute with the roll film machine.
• Optimized packingcosts: The roll film solution significantly reduced the cost of outer bag materials.
• Increased market competitiveness: Enhanced consistency and premium packingaesthetics boosted the product’s appeal and brand recognition.

Customer Feedback

“The packing solutions provided by HY have revolutionized our production process. Both the pre-made pouch and roll film machines have allowed us to achieve seamless inner and outer bag integration while increasing efficiency and maintaining high-quality packing. HY is truly a reliable partner.”

Conclusion

By implementing HY’s tailored tea bag packing solutions, the client successfully met market demands, optimized production efficiency, and reduced costs. We look forward to supporting their continued growth and innovation.

Call to Action

If you’re looking for a flexible and efficient solution for inner and outer bag packing, contact us today to discover how our products can enhance your packing process and boost your competitive edge.

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Introduction

A food production company specializing in sauces, with products having a texture similar to clay or jelly, approached us with a packaging challenge. Their sauce products are thick, with low flowability, making them difficult to handle using conventional packaging machines. The client needed a packaging solution that could handle such viscous products while maintaining efficiency and precision.

Product Specifications

• Product Type: Sauces with a texture like clay or jelly, low flowability
• Packaging Size: 10g per bag
• Seal Type: Four-side seal (quad-seal)
• Packaging Material: Paper film packaging

Recommended Solution

For this specific sauce packaging need, we recommended the HY-61XAJ Sauce Packaging Machine, which is designed to handle viscous products like sauces and pastes. Here are the key specifications of the HY-61XAJ machine:

• Measuring Range: 1g – 100g
• Bag Dimensions:
• Length (L): 30mm – 170mm
• Width (W): 30mm – 130mm
• Packaging Speed: 30 – 60 bags/min
• Machine Dimensions: 790mm (W) × 1100mm (D) × 1600mm (H)
• Weight: 235kg
• Power Supply: 220V / 50-60Hz / 2.1kW
• Seal Types Available: Three-side seal, four-side seal, back seal

Reasons for Recommendation

• Perfect for Viscous Sauces: The HY-61XAJ machine is specifically designed for products with low flowability, like sauces, which can be challenging to package. It effectively handles the thick texture, ensuring consistent and accurate filling.
• Customizable Packaging Sizes: The machine’s flexible bag size options (30mm to 170mm in length and 30mm to 130mm in width) allow for a variety of package formats to meet the client’s needs.
• Efficient and Precise: With a packaging speed of 30-60 bags per minute, the HY-61XAJ offers efficient production without compromising on packaging precision.
• Quad-Seal Capability: The four-side seal (quad-seal) feature ensures a secure, tamper-evident, and high-quality package, perfect for the customer’s sauce products that need to maintain freshness and consistency.
• Versatile Seal Options: Besides the four-side seal, the machine also offers three-side seal and back seal options, providing flexibility for different packaging requirements.

Conclusion

The HY-61XAJ Sauce Packaging Machine is an ideal solution for packaging thick, low-flow sauces. Its ability to handle viscous products with high efficiency, precision, and customizable bag sizes makes it a valuable asset for any sauce manufacturer. By adopting this machine, the client will be able to streamline their production process, increase packaging efficiency, and ensure product quality.

Call to Action

If your business needs a packaging solution for sauces, pastes, or other viscous products, contact us today! HY offers customized solutions tailored to your needs, helping you improve efficiency and quality in your production process.

The post Case Study: Sauce Packaging Solution with Roll Film Packaging Machine appeared first on HY INTELLIGENT.

Introduction

A food production company specializing in sugar powder and coffee creamer required a packaging solution for small granule powders: 5 grams of sugar powder and 4 grams of coffee creamer. Both products are fine powders, which pose challenges in terms of handling, packaging precision, and high-speed production requirements.

Product Specifications

• Sugar Powder Packaging Weight: 5g
• Coffee Creamer Packaging Weight: 4g
• Product Type: Small granule powder
• Packaging Needs: Precise measurement and fast packaging

Recommended Solution

• Measurement Range: 5g – 40g
• Pre-made Bag Dimensions:
• Length (L): 40 – 110 mm
• Width (W): 30 – 90 mm
• Packaging Speed: 30 – 120 bags/min

Reasons for Recommendation

• Precise Measurement: The HY-40 packaging machine offers an accurate measuring range of 5g to 40g, which is perfect for packaging both sugar powder and coffee creamer, ensuring precise filling in every bag.
• High-Speed Production: With a packaging speed of 30 – 120 bags per minute, the machine can efficiently handle high-volume production, ensuring timely packaging for large-scale operations.
• Flexible Bag Size Options: The machine accommodates a wide range of pre-made bag sizes (40mm to 110mm in length and 30mm to 90mm in width), offering flexibility to meet varying packaging requirements.
• Versatility for Granules: The vertical granule packaging machine is ideal for fine powders like sugar powder and coffee creamer. It also features effective dust control, reducing the risk of powder leakage and keeping the workspace clean.

Conclusion

The HY-40 Vertical Granule Packaging Machine is an excellent choice for packaging sugar powder, coffee creamer, and other small granular powders. With its accurate measurement system, high-speed production capability, and versatile design, it ensures precise and efficient packaging. By adopting this machine, the client can increase production capacity, minimize dust pollution, and guarantee the accuracy of their product packaging.

Call to Action

If your business requires efficient and precise packaging for fine powders and granules, contact us today! HY offers customized solutions to meet your packaging needs and help optimize your production process.

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Introduction

A food company specializing in packaging beans required a solution for packaging beans in pre-made pouches with specific features. The company needed a high-speed packaging system that could handle pre-made pouches with zippers, designed for various packaging capacities ranging from 250g to 2kg. Their goal was to find an efficient, high-speed solution to meet the growing demand while ensuring the packaging quality and ease of use for consumers.

Product Specifications

• Product Type: Beans
• Packaging Type: Pre-made pouches with zippers
• Packaging Material: Roll film
• Packaging Capacity: 250g to 2kg (client’s requirement is 250g to 1kg)
• Pouch Features: Zipper, flat-bottom pouch

Recommended Solution

We recommended the HY-8250 Rotary Pouch Packaging Machine for this application. This machine is designed to handle various types of pre-made pouches, including zipper pouches, and is ideal for products like beans. The HY-8250 offers versatility in packaging formats and can handle the required packaging capacity efficiently. Here are the key specifications of the machine:

• Bag Types:Three-side seal, four-side seal, self-supporting pouches, handle pouches, spout pouches, zipper pouches, and composite pouches
• Bag Size Range:

Width: 80mm – 240mm

Length: 100mm – 350mm

• Packaging Capacity: 250g – 1kg (meets the client’s requirement for packaging 250g to 1kg)
• Packaging Speed: 45 – 60 bags/min (exact speed based on specific pouch size)
• Machine Dimensions: Compact design to fit in various production lines

Reasons for Recommendation

• Versatility in Pouch Types:The HY-8250 rotary pouch packaging machine can handle various pouch types, including three-side and four-side seal pouches, self-supporting pouches, spout pouches, and zipper pouches. It meets the client’s specific requirement for flat-bottom zipper pouches, providing excellent sealing quality and convenience for consumers.
• Packaging Capacity: The machine is suitable for packaging beans in the 250g to 1kg range, making it a perfect fit for the client’s requirements. It can also accommodate larger sizes, offering flexibility for future product variations.
• High-Speed Production: With a speed of 45 – 60 bags per minute, the HY-8250 offers fast and efficient production, meeting the client’s need for speed without compromising on accuracy and packaging quality. The exact speed will be determined once the client provides the specific dimensions of the pouches.
• User-Friendly Design: The rotary pouch packaging machine is easy to operate, offering quick setup and changeover times. It can efficiently package beans while minimizing waste and maximizing production output.
• Advanced Features: The inclusion of a zipper sealing function ensures that consumers can easily reseal the pouch, enhancing convenience and product freshness.

Conclusion

The HY-8250 Rotary Pouch Packaging Machine is an ideal solution for packaging beans in pre-made zipper pouches. Its versatility, high-speed performance, and ability to handle a variety of pouch types make it the perfect choice for the client’s needs. By adopting this machine, the client can streamline production, improve packaging efficiency, and meet the growing demand for their bean products.

Call to Action

If your business requires a high-speed, versatile solution for packaging beans or other similar products, contact us today! HY offers customized solutions tailored to your needs, helping you achieve efficiency, quality, and speed in your production process.

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We are pleased to announce that HY Intelligent Equipement co., LTD has successfully participated in the 2024 South and Southeast Asia Commodity Expo and Investment Fair (SSACEIF), where we showcased our latest packaging machinery solutions. This marks our fifth consecutive year attending the prestigious event since our first participation in 2019. As one of the most influential international expos in the South and Southeast Asian region, SSACEIF provides a vital platform for companies to display their innovative products and explore global business opportunities.

HY at SSACEIF 2024

The 2024 edition of SSACEIF brought together exhibitors from various countries, covering industries such as trade, investment, and technology. For us, SSACEIF not only serves as a stage to demonstrate our company’s expertise but also a platform to engage with global clients, partners, and industry experts. Our booth attracted significant attention from visitors across various sectors, sparking in-depth discussions on our advanced machinery solutions.

As a leading manufacturer of packaging machinery, we are dedicated to offering a comprehensive range of packaging solutions. At this year’s expo, we showcased several of our flagship products, including equipment for sorting, filling, capping, packing, and labeling. Our machines are known for their high efficiency, reliability, and flexibility, capable of meeting the diverse packaging needs of industries such as food and beverage, pharmaceuticals, and cosmetics.

HY at SSACEIF 2024

Among the highlights of our exhibition was our fully automated filling and capping production line, which gained significant attention. This production line combines precision, high speed, and versatility, making it suitable for a wide range of product types and packaging formats. It helps our clients enhance production efficiency while ensuring precision at every stage, reducing costs and improving quality control. In addition, our smart sorting systems and high-speed labeling machines demonstrated our leading position in the industry and drew considerable interest from potential clients.

Our participation in SSACEIF 2024 not only allowed us to showcase the latest advancements in our technology but also strengthened our relationships with existing clients and attracted new business opportunities. The expo has been instrumental in helping us expand our international presence, promote our brand, and explore new partnerships.

HY at SSACEIF 2024

Moving forward, HY Intelligent Equipement co., LTD remains committed to innovation and research, continuously improving the performance and automation of our packaging machinery to provide high-quality products and services to clients worldwide.

For more information about our products or partnership inquiries, please contact us at amy@hypackpro.com. We would like to thank all the visitors, clients, and partners who visited our booth, and we look forward to future collaborations!

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